The Need for Maintenance

• Failure Mode Effect & Criticality Analysis (FMECA)
  • Causes of Failures
  • Likelihood & Severity of Failure – Risk Analysis
  • Reliability Centred Maintenance (RCM)
• Optimisation of Maintenance Decisions
  • Failure Pattern Identification
  • Statistical Analysis of Failures
  • Weibull Analysis
• Zero Base Budgeting
  • Define the production requirement
  • Define the maintenance requirement

 Developing the CMMS

• Database Construction
  • Installed Asset Base
  • Hierarchical Structure
  • Procedures and Plans
• Resources
  • Dedicated Manpower
  • Contractors
  • Specialist Tools
• Maintenance Strategies
  • Centralised/Decentralised
  • Life/Emergency/Corrective/Planned
  • Planned & Predictive

 The Planning Function

• Roles & Responsibilities
  • The Planners
  • Job Initiators
  • Maintenance Trades
• Job Planning
  • Planning Corrective Work
  • Integrate Planning with Procedures
  • Resource Levelling
• Scheduling
  • Long Term Scheduling with Production
  • Medium & Short Term Scheduling
  • Planning Department Interfaces

 Predictive Maintenance

• Potential Failure Analysis (PFA)
  • Integration of PFA with FMECA & RCM
  • Understanding the P-F Interval
  • Decide which Technologies to Apply
• Vibration Analysis
  • Detectable Faults
  • Setup Parameters
  • Monitoring & Protection
  • On-Line or Off-Line
• Supporting Technologies
  • Infrared Thermography
  • Passive Ultrasonics
  • Oil Analysis

 Control of the Maintenance Process

• CMMS Integration
  • Predictive Maintenance Interface
  • Optimising PM Kit Usage with PdM
  • Operational planning
• Reporting
  • Monthly PM & PdM reports for Management
  • Financial Feedback Reports
  • Budget Control
• Key Performance Indicators
  • Reliability & statistics – MTBF, Reliability etc.
  • Work request backlog analysis
  • Customer feedback analysis